Venting of parting surface
The exhaust slot on the parting surface is easy to clean and processing, also not easy to be blocked, and has a good exhaust effect, it is the main area where the gas is exhausted, so the exhaust from the parting surface is very popular by injection mold factory and injection molding plant. If the parting surface is curved or inclined, CNC machining, electrode processing or wire cutting is generally used, the roughness of the parting surface after processing is relatively high, Ra is generally 1.6~6.3μm, and the exhaust slot is generally processed directly by CNC. If the parting surface is flat, it is usually processed by a grinding. The roughness of the parting surface after the grinding machine is low, Ra is 0.2~0.8 μm, the parting surface is tightly fitted, and the gas in the cavity is not easy to discharge. In this case, an exhaust slot must be opened on the parting surface on one side of the cavity. There are two ways to open the exhaust slot on the parting surface: one is to open the exhaust slot locally, and the other is to open the exhaust slot around the part.
1.Parting surface with partial exhaust slot: this is the most commonly used method of exhaust, the method is to open the exhaust slot where the air is trapped. The position of the exhaust slot is generally combined with the mold flow analysis report based on experience. Determine its final trapped position. This type of venting has less damage to the parting surface of the mold, and it is more flexible and convenient to change the back mold, the specific form is shown in picture 2.
2. Exhaust slot are opened around the parting surface: when the air trap is particularly serious, a large area of exhaust slot can be used to exhaust, as shown in picture 2. If the parting surface of this kind of exhaust slot is flat, it is usually processed with a flat-bottom milling cutter. If the parting surface is curved, it is usually processed with an R-shaped ball cutter, this type of exhaust slot is divided into a first-level exhaust slot, a second-level exhaust slot and a third-level exhaust slot, the depth of which is different.
Slider angle designing tips
Dec 4, 20231. Normally, all the insertion slopes of the slider are not allowed to be less than 3° to prevent excessive self-locking force and scratched; 2. The angle of the locking surface must be bigger than...viewPlastic injection mold runner system design points
Jan 9, 2022When designing the gating system, Firstly, we should consider making the plastic melt fill the cavity with core side quickly to reduce pressure and heat loss; secondly, it should be economically...viewGas-assisted injection molding product defects and solutions
Apr 28, 2022Common defects and solutions of gas-assisted injection moulding: 1. Gas blows out the melt like in picture 1. Reason: insufficient pre-filled amount. When the plastic part is a locally thickened...viewThe basic points of designing gas-assisted injection molding
Apr 17, 20221. Firstly, considering the suitable wall thickness areas needs to be injected and hollowed out, and then decide how to connect them with the gas channel; 2. The gas channel should be arranged in...viewPlastic injection mold common cooling gate
Feb 17, 20221. Straight-through cooling water gate: the straight-through cooling gate is the most commonly used gate for plastic injection mold, and it is also the most convenient type of cooling for processing....viewReasons for making the exhaust system of the injection mold
Feb 28, 2022The gas in the injection mold includes not only the air in the cavity, but also the air in the gate and the decomposition gas generated by the plastic melt, and the steam which caused by plastic in...view